Motec SDL User Manual

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MoTeC SDL User Manual
Contents
Introduction ........................................................................ 1
Overview ............................................................................. 2
Display ................................................................................................................ 2
Alarms ................................................................................................................. 5
Data Logging ...................................................................................................... 5
Other Functions .................................................................................................. 7
Measurement Inputs ........................................................................................... 8
Auxiliary Outputs ............................................................................................... 12
Communications Overview ............................................................................... 13
ECU Connection ............................................................................................... 13
Lap Beacon ....................................................................................................... 14
Options ............................................................................................................. 14
Software ............................................................................................................ 14
Updateable Firmware ........................................................................................ 15
Installation ........................................................................ 17
Mounting ........................................................................................................... 17
Display Care ..................................................................................................... 18
Wiring ................................................................................................................ 18
External Buttons ............................................................................................... 19
External Lights .................................................................................................. 20
Thermocouples ................................................................................................. 20
Connecting to a MoTeC ECU ............................................................................. 20
Sport Dash Manager Software ........................................ 23
Introduction ....................................................................................................... 23
Computer Requirements ................................................................................... 23
Installing Sport Dash Manager .......................................................................... 24
Mouse & Keyboard ........................................................................................... 24
Main Menu ........................................................................................................ 24
Toolbar .............................................................................................................. 25
On line / Off line ................................................................................................ 25
Configuration .................................................................................................... 26
Configuration Files ............................................................................................ 26
Changing the Configuration .............................................................................. 27
Versions and Updating ...................................................................................... 28
Channels ........................................................................................................... 29
Conditions Overview ......................................................................................... 33
Checking Operation .......................................................................................... 34
Sensor Zeroing ................................................................................................. 35
Details Editor .................................................................................................... 35
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Summary of Contents

Page 1 - MoTeC SDL User Manual

MoTeC SDL User Manual Contents Introduction ... 1Overview ...

Page 2

8 Overview Functions: • Shift Lights – Controls up to 3 staged shift lights. • Engine Log – Can be used to record engine running times during the s

Page 3 - Introduction

MoTeC Overview 9 • 2 Wheel Speed Expander Inputs Additionally one E888 expander may be connected to read from 8 K-type thermocouples. Internal Se

Page 4 - Overview

10 Overview These inputs can also be used to measure two wire variable resistance sensors if an external pullup resistor is connected from the input

Page 5 - Centre Numeric Display

MoTeC Overview 11 Input Voltage Range The measurable input voltage range is 0 to 15 Volts. This allows selection from a wide range of sensors. Spe

Page 6 - Display Formatting

12 Overview Specifications For full specifications see Appendix D: Input Characteristics. Speed Inputs The 2 Speed Inputs are identical to the Digita

Page 7 - Data Logging

MoTeC Overview 13 Communications Overview The SDL has various communications ports which are used to communicate with other devices. USB Communica

Page 8 - Logging Time

14 Overview • Note that if the SDL is connected to a MoTeC M800 ECU the M800 sensors should be calibrated in metric otherwise special scaling will b

Page 9 - Other Functions

MoTeC Overview 15 SDL Sport Dash Manager MoTeC Sport Dash Manager is used for configuration, testing, retrieving the logged data and for general

Page 11 - Analog Voltage Inputs

MoTeC Installation 17 Installation Mounting Mounting Dimensions Refer to the product dimensions in the Appendices. Attachment Use washers between

Page 12 - Analog Temp Inputs

Windows Keyboard Use ... 37Main Menu ...

Page 13 - Digital Inputs

18 Installation Display Care Take care when cleaning the display, use a soft cloth to avoid scratching the display and avoid aggressive solvents. Wir

Page 14 - Auxiliary Outputs

MoTeC Installation 19 Power Wiring Power the SDL via a separate switch and a 5 Amp fuse. The separate switch is recommended so that the computer c

Page 15 - Communications Overview

20 Installation Note that if wired to an Analog Voltage input an external pull-up resistor must be connected between the input pin and the 5V sensor

Page 16 - Software

MoTeC Installation 21 The MoTeC M4, M48 & M8 ECUs must be connected via RS232. Connection via RS232 The telemetry feature of the MoTeC ECU is

Page 17 - Updateable Firmware

22 Installation SDL Setup Setup for the SDL is done in the ‘Inputs | Communications’ setup screen. Select a communications template that matches the

Page 18

MoTeC Sport Dash Manager Software 23 Sport Dash Manager Software Introduction The following is an overview of the main concepts of the Sport Dash

Page 19 - Installation

24 Sport Dash Manager Software Installing Sport Dash Manager From a CD-ROM Place the CD-ROM into the CD drive of the pc. A new window will appear. T

Page 20 - Display Care

MoTeC Sport Dash Manager Software 25 The main menu is used to access all of the features of the Sport Dash Manager software. Click the mouse on o

Page 21 - External Buttons

26 Sport Dash Manager Software To consolidate the Online concept, all on line activities are placed in the ‘Online’ Menu item. All other menu items

Page 22 - Connecting to a MoTeC ECU

MoTeC Sport Dash Manager Software 27 Note that the most recently used files appear at the bottom of the File menu, which is often the easiest way

Page 23 - Connection via CAN

MoTeC Introduction 1 Introduction Thank you for purchasing a MoTeC SDL Dash / Logger. SDL The MoTeC SDL Dash / Logger is a combined LCD dash unit

Page 24 - ECU Sensor Calibrations

28 Sport Dash Manager Software 2. Calculations (Lap Time, Fuel Prediction etc) 3. Functions (Logging, Display, Alarms, Auxiliary Outputs etc) Thi

Page 25 - Sport Dash Manager Software

MoTeC Sport Dash Manager Software 29 Channels Channels are used to convey information between the various systems of the SDL. For example an inpu

Page 26 - Main Menu

30 Sport Dash Manager Software Channel List MoTeC has defined an extensive list of channels. All systems within the SDL that generate values must ch

Page 27 - On line / Off line

MoTeC Sport Dash Manager Software 31 • Suitable Display filtering • Minimum and Max Range Predefining these properties makes the channels easy

Page 28 - Configuration Files

32 Sport Dash Manager Software When selecting a channel from the complete list of channels, it is usually easiest to use the category selection meth

Page 29 - Changing the Configuration

MoTeC Sport Dash Manager Software 33 Search Method This method lists all channels in alphabetical order and allows a channel to be found either b

Page 30 - Versions and Updating

34 Sport Dash Manager Software RPM for 2 seconds. Note that a second alarm could be defined which would cover the range from 500 to 1500 RPM, and wh

Page 31 - Channels

MoTeC Sport Dash Manager Software 35 Sensor Zeroing Some sensors require regular zeroing, for example Steering Angle, Suspension Position, Ride H

Page 33 - Selecting Channels

MoTeC Windows Keyboard Use 37 Windows Keyboard Use This section gives details on how to use the keyboard with Windows applications. Main Menu Th

Page 34

2 Overview Overview Display The SDL display is a high contrast, high temperature, custom made LCD display. The display contains a Bar Graph, three

Page 35 - Conditions Overview

38 Windows Keyboard Use Selecting an Item in a Window To access the various items in a window hold down the Alt key and press the key corresponding

Page 36 - Checking Operation

MoTeC Windows Keyboard Use 39 Button Buttons are generally used to show another screen or perform a particular function. Hold down the Alt key t

Page 37 - Details Editor

40 Windows Keyboard Use Drop down List A drop down list is used to select from a number of items, but only the selected item is shown until a new i

Page 38

MoTeC Windows Keyboard Use 41

Page 39 - Windows Keyboard Use

42 Appendices Appendices Appendix A: General Specifications Physical Case Size SDL: 180.5 x 91.5 x 18.0 mm (7.1 x 3.6 x 0.7 inches) Weight 385 gram

Page 40 - Using the Selected Item

MoTeC Appendices 43 Appendix B: Options Summary The following options are available: Pro Analysis Option Advanced Analysis features in the Inter

Page 41 - Radio Buttons

44 Appendices Appendix C: Sport Dash Manager Command Line Usage: sportdash.exe -c[connection] -d -x -l -e -t -s [config file name] [config file na

Page 42 - 40 Windows Keyboard Use

MoTeC Appendices 45 Perform a “Get Logged Data” operation. -e (Optional) Perform a “Get Engine Log” operation. -t (Optional) Perform a “ Get T

Page 43

46 Appendices Appendix D: Input Characteristics Analog Voltage Inputs Suitable for: Potentiometers, Voltage output sensors & Variable resistance

Page 44 - Appendices

MoTeC Appendices 47 Measurement Voltage Range: 0 to 15 V • Note that voltages outside this range may affect the readings on other inputs. Input

Page 45 - Appendix B: Options Summary

MoTeC Overview 3 Numeric Displays The three numeric displays (Left, Right and Top Right) can be programmed to display any value. Note that each

Page 46 - Usage:

48 Appendices Filter Time Constant: 22usec Digital Inputs Suitable for: Switch to 0V, Logic signal & open collector device (eg Hall Switch) Pullu

Page 47 - MoTeC Appendices 45

MoTeC Appendices 49 Maximum: 32 msec Pulse Width 100 usec Measures pulse low time Resolution: 100 usec Maximum: 3.2 sec Speed Inputs Can be used

Page 48

50 Appendices Pulse Width 1 usec Measures pulse high time Resolution: 1 usec Maximum: 32 msec Pulse Width 100 usec Measures pulse high time Resolutio

Page 49 - Lambda Input

MoTeC Appendices 51 Sampling alternates between Group1 and Group2 and is scheduled every 1.000msec Group1 Group2 AV1 AV1 AV2 AV2 AV3 AV

Page 50

52 Appendices Appendix E: Auxiliary Output Characteristics Output Type: Open Collector (Drives to ground) with weak pullup (10k ohms) to battery posi

Page 51 - Speed Inputs

MoTeC Appendices 53 Appendix F: CAN Bus Specification CAN Bus Data Rate: 1Mbit/sec Terminating impedance and data cable impedance: 100 ohms: dic

Page 52 - Analog Input Sampling

54 Appendices Appendix G: ECU to SDL Wiring (RS232) The following details the methods for connecting the various MoTeC ECUs to the SDL via RS232. In

Page 53 - MoTeC Appendices 51

MoTeC Appendices 55 M48, M4 (pre M4e) and M8 The M48 & M8 and M4 (pre M4e) require the use of a CIM module or a PCI Cable to convert the log

Page 54 - 52 Appendices

56 Appendices Appendix H: CAN Wiring The CAN bus should consist of a twisted pair trunk with 100R (0.25Watt) terminating resistors at each end of the

Page 55 - CAN Bus

MoTeC Appendices 57 Appendix J: USB Wiring The USB connection should be made by wiring a USB cable to the SDL main connector as shown below: Th

Page 56 - M800 / M880

4 Overview The Centre Numeric display is incorporated to show the current gear but may be used for other purposes. Bottom Display The 13 digit alph

Page 57 - M48, M4 (pre M4e) and M8

58 Appendices Appendix K: Typical Wiring (with BR2) The wiring below shows typical wiring for BR2 on CAN plus USB for PC connection. For more detail

Page 58 - << CAN Bus >>

MoTeC Appendices 59 Appendix L: Pin List by Function Pin Name Function Battery Power 4 BAT- Battery Negative 3 BAT+ Battery Positive Analog Vol

Page 59 - Wiring Details:

60 Appendices Auxiliary Outputs 5 AUX1 Auxiliary Output 1 6 AUX2 Auxiliary Output 2 7 AUX3 Auxiliary Output 3 8 AUX4 Auxiliary Output 8V

Page 60 - 58 Appendices

MoTeC Appendices 61 Appendix M: Pin List by Pin Number Pin Name Function 1 AV5 Analog Voltage Input 5 2 AV6 Analog Voltage Input 6 3 BAT+ B

Page 61

62 Appendices Appendix N: Connector SDL Mating Connector 37 way Deutsch: AS6-14-35SN Wire Wire to suit connector: 22# Tefzel, Mil Spec : M22759/16-2

Page 62

MoTeC Appendices 63 Appendix P: Wire Specifications M22759/16 Wire Ratings (For Various Wire Gauges) Insulation Material : Tefzel Conductor : Ti

Page 63 - MoTeC Appendices 61

64 Appendices Appendix Q: Case Dimensions SDL

Page 67 - MoTeC Notes 65

MoTeC Overview 5 Alarms When an alarm is activated a message is shown on the bottom line of the display, a warning light can also be activated whi

Page 69 - MoTeC Notes 67

6 Overview When the logging memory is full the SDL begins to overwrite the oldest data, which ensures that the most recent data is always available.

Page 70 - 68 Notes

MoTeC Overview 7 km/h, and stop when the engine RPM is below 500 RPM for 10 seconds. Note that the Start Condition must be true and the Stop Condi

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