Motec Snowmobile Plug-In ECU User Manual

Snowmobile Plug-In ECU Installation Manual

2 Introduction MoTeC • Capable of receiving data from multiple Lambda measurement devices via CAN. • Integrated advanced diagnostics, including inje

MoTeC Yamaha Apex Installation 3 Yamaha Apex Installation System ECU • M400 Marine ECU Installation Set • 1 x Adaptor Loom • 1 x IGN4 Ignition

4 Yamaha Apex Installation MoTeC Installation ECU and KTC The M400 Marine ECU replaces the factory ECU in the forward compartment of the engine. T

MoTeC Yamaha Apex Installation 5 Snowmobile Operational Differences The Snowmobile Plug-In ECU closely mimics the standard OEM operation. However,

6 Yamaha Apex Installation MoTeC Thumb Warmer and Grip Warmers The standard Yamaha Apex uses Up/Down buttons on the handle bars to control the Thum

MoTeC Ski-Doo 2009-Current Installation 7 Ski-Doo 2009-Current Installation System ECU • M400 Marine ECU Installation Set • 1 x Adaptor Loom • 1

8 Ski-Doo 2009-Current Installation MoTeC Installation Note – the Ski-Doo connectors are labelled A and B and are keyed so that only the correct pl

MoTeC Ski-Doo 2009-Current Installation 9 Snowmobile Operational Differences The Snowmobile Plug-In ECU closely mimics the standard OEM operation.

10 Ski-Doo 2009-Current Installation MoTeC Power Control Strategy The standard Ski-Doo 1200 4-Tec models use an Ignition Lanyard with an immobilise

MoTeC Ski-Doo 2009-Current Installation 11 To set the new idle stop position • Wind in the stop screw an additional 1.5 turns. • Altered this sett

12 Software Installation MoTeC Software Installation PC Recommendations MoTeC recommends a dedicated laptop for your Snowmobile with the following sp

MoTeC Software Installation 13 Connecting the ECU to a PC The PC communicates with the ECU via the CAN bus and connects to the USB port on the PC. T

14 Data Logging MoTeC Data Logging To take full advantage of the possibilities of the system, data logging can provide you with valuable knowledge abo

MoTeC Data Logging 15 Tip: The log files are named using a time stamp. When selecting the log files using i2 (see next section), all details you ha

16 Data Logging MoTeC Tip: It is good practice to add an incrementing number to the file name to keep track of the files you are creating. 4. On the

MoTeC Options to Expand the System 17 Options to Expand the System GPS The M400 Marine ECU can receive GPS data via RS232 communication, which allow

18 Options to Expand the System MoTeC this, the Lambda Upgrade is required which allows the use of a single on-board wideband Lambda controller for

MoTeC Appendices 19 Appendices M400M Specifications Outputs • 4 x Injector outputs — high or low ohm • 4 x Ignition outputs • 8 x Auxiliary output

20 Appendices MoTeC Yamaha Connectors M400 Marine ECU Connector Looking into the connector on the ECU Yamaha Factory Connector Connector K Connect

MoTeC Appendices 21 Pin List by Function M400Pin YamahaPin FunctionPowerVBAT A26 K09,K11,K24,S06,L0512VSwitched(ECURelay) Lambda

Copyright © 2011 – MoTeC Pty Ltd The information in this document is subject to change without notice. While every effo

22 Appendices MoTeC M400Pin YamahaPin FunctionIgn3 A05 D03,toJ18 IgnitionCylinder4Ign4 A06 D04,toJ09 IgnitionCylinder3Ign5 A0

MoTeC Appendices 23 M400Pin YamahaPin FunctionAV75 B21 NotusedAV85 B22 NotusedDIG1 B08 K04 Speed4DIG25 B09 NotusedDIG

24 Appendices MoTeC Calibration and Wiring Notes Note 1 – Calibration Functions The following pins are calibrated in the Base Maps with the function

MoTeC Appendices 25 Note 2 – Calibration Tables For the following pins the calibration table is available in the provided Base Maps. M400Pin Yama

26 Appendices MoTeC Ski-Doo 2009-Current Connectors M400 Marine ECU Connector Looking into the connector on the ECU Ski-Doo Factory Connectors 1200

MoTeC Appendices 27 Pin List by Function M400Pin Ski‐DooPin  FunctionPowerVBAT A26 B11,S06,L05,V0212VSwitched(SystemRelay),LambdaHe

28 Appendices MoTeC M400Pin Ski‐DooPin FunctionIgn1 A03 D01 Coil1TriggertoIGN4ModuleIgn2 A04 D02 Coil2TriggertoIGN4ModuleIgn3

MoTeC Appendices 29 M400Pin Ski‐DooPin FunctionAV6 B20 notusedAV7 B21 notusedAV8 B22 notusedDIG11B08 NotusedDIG21B09 B

30 Appendices MoTeC M400Pin Ski‐DooPin FunctionAdditionalSki‐DooLoomPinsUnused B03,B04,B05,B06,B08,B10,B12,B13,B14,B15,B18,B20

MoTeC Appendices 31 Calibration and Wiring Notes Note 1 – Calibration Functions The following pins are calibrated in the Base Maps with the functio

32 Appendices MoTeC M400Pin Ski‐DooPin Function ParametersDIG4 B11 B21 8:IgnitionSwitch LogicPolarity0Delay1.0Latch0 Note 2 – Calibr

MoTeC Appendices 33 Note 3 – Speed The Ski-Doo vehicles have a speed channel in the Dash which is transmitted to the M400 ECU via the STC device. Fo

34 Appendices MoTeC Lambda Sensor Installation Yamaha Lambda Sensor Suitable sensor mounting position is towards the rear of the exhaust , 2cm to 10c

MoTeC Glossary 35 Glossary MoTeC Devices ACL Advanced Central Logger ADL2 Advanced Dash Logger - second generation ADL3 Advanced Dash Logger -

36 Glossary MoTeC PDM15 Power Distribution Module with 15 outputs PDM16 Power Distribution Module with 16 outputs PDM30 Power Distribution Module

MoTeC How to Get More Information 37 How to Get More Information A good place to start is the website at www.motec.com In the Product area of the w

38 Notes MoTeC

MoTeC Contents i Contents Quick Start Guide ... iiiInstallation ...

ii Contents MoTeC Connecting the ECU to a PC ... 13i2 Data Analysis Software ...

MoTeC Quick Start Guide iii Quick Start Guide Throughout this manual we use the following icons to indicate information only valid for a particular

iv Quick Start Guide MoTeC You should read: • Software Installation ...... 12

MoTeC Introduction 1 Introduction The Snowmobile Plug-In ECUs are direct replacements for factory ECUs on a select number of popular Snowmobile model