Motec ADL EDL User Manual

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M oTe C ADL / EDL User’s Manual
Contents
Introduction ........................................................................ 1
Overview ............................................................................. 2
Display ................................................................................................................2
Alarms................................................................................................................. 6
Data Logging.......................................................................................................7
Other Functions ................................................................................................ 12
Measurement Inputs ......................................................................................... 13
Auxiliary Outputs............................................................................................... 18
Communications Overview ............................................................................... 19
ECU Connection ...............................................................................................19
Telemetry.......................................................................................................... 20
Lap Beacon.......................................................................................................20
Options .............................................................................................................20
Software............................................................................................................ 21
Field Updateable Control Software ................................................................... 22
CAN Cable........................................................................................................ 22
Installation ........................................................................ 23
Mounting ........................................................................................................... 23
Display Care ..................................................................................................... 24
Wiring................................................................................................................ 24
MoTeC Supplied Wiring Loom ............................................................................25
Custom Wiring Loom ........................................................................................ 25
External Buttons................................................................................................25
External Lights .................................................................................................. 26
Thermocouples .................................................................................................26
Connecting to a MoTeC ECU ............................................................................. 26
Telemetry.......................................................................................................... 28
Dash Manager Software .................................................. 29
Introduction .......................................................................................................29
Computer Requirements................................................................................... 29
Installing Dash Manager ...................................................................................30
Mouse & Keyboard ........................................................................................... 30
Main Menu ........................................................................................................31
Button Bar (Toolbar) ......................................................................................... 31
On line / Off line ................................................................................................ 32
Configuration..................................................................................................... 32
Configuration Files ............................................................................................ 32
Changing the Configuration .............................................................................. 34
Versions and Updating......................................................................................34
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Summary of Contents

Page 1 - Contents

M oTe C ADL / EDL User’s Manual Contents Introduction ... 1 Overview ...

Page 2

8 Overview Power The ADL power can be turned off at any time without losing the logged data. The ADL uses FLASH memory which does not require an inte

Page 3 - Introduction

MoTeC Overview 9 Logging Time The maximum logging time is dependent on the logging memory size, the number of items logged and the rate at which t

Page 4 - Overview

10 Overview Fastest Lap Logging Fastest Lap logging records data for the Fastest Lap since the data was last retrieved. Normally this is used for ite

Page 5 - Numeric Displays

MoTeC Overview 11 Logging Rates The logging rate may be set between 100 and 1000 times per second and is the same for all logged items. Trigger Co

Page 6 - Display Modes

12 Overview logged data and will be stored on the computer hard disk. In this case the ADL logging memory is not cleared and logging will continue as

Page 7 - Practice

MoTeC Overview 13 • Minimum Corner Speed, Maximum Straight Speed and other Min/Max values. • Fuel Used, Fuel Usage, Fuel Remaining, Laps Remaini

Page 8 - Display Formatting

14 Overview Options The number of inputs that can be used depends on which options are enabled. See the Options Summary in the Appendices for details

Page 9 - Data Logging

MoTeC Overview 15 sensor supply. Additionally, on/off switch signals may be connected, which may also require an external pullup resistor. Option

Page 10 - Update Rate

16 Overview Options Note that the number of inputs that are available depends on which options are enabled. See Appendix B: Options Summary for detai

Page 11 - Normal Logging

MoTeC Overview 17 Specifications For full specifications see Appendix D: Input Characteristics. Digital Inputs The 4 digital inputs are identicall

Page 12 - Burst Logging

Channels...36 Conditions Overview ...

Page 13 - Retrieving the Logged Data

18 Overview Options Note that the number of inputs that are available depends on which options are enabled. See the Options Summary in the Appendices

Page 14 - Other Functions

MoTeC Overview 19 Communications Overview The ADL has two communications ports which are used to communicate with other devices. RS232 Communicati

Page 15 - Measurement Inputs

20 Overview • Note that if the ADL is connected to a M oTe C M800 ECU the M800 sensors should be calibrated in metric otherwise special scaling wil

Page 16 - Analog Voltage Inputs

MoTeC Overview 21 See Appendix B: Options Summary for details. Software The ADL comes with software packages for managing the ADL, analysing the l

Page 17 - Analog Temp Inputs

22 Overview Field Updateable Control Software The ADL control software (firmware) is field updatable so that new software features can be used as the

Page 18 - Switch Inputs

MoTeC Installation 23 Installation Mounting Mounting Dimensions Refer to the product dimensions in the Appendices. Attachment Use washers between

Page 19 - Speed Inputs

24 Installation Display Care Take care when cleaning the display, use a soft cloth to avoid scratching the display and avoid aggressive solvents. Wir

Page 20 - Auxiliary Outputs

MoTeC Installation 25 Sensor Wiring M oTe C can supply wiring details for all sensors. MoTeC Supplied Wiring Loom M oTe C can supply either part

Page 21 - ECU Connection

26 Installation • Display Next Line (and optionally Previous Line) • Alarm Acknowledge • Lap Number Reset • Fuel Remaining Reset These buttons are

Page 22 - Options

MoTeC Installation 27 The M oTe C M4, M48 & M8 ECUs must be connected via RS232. Connection via RS232 The telemetry feature of the M oTe C E

Page 23 - Software

MoTeC Introduction 1 Introduction Thank you for purchasing a MoTeC ADL Dash / Logger and/or EDL Enclosed Data Logger ADL The MoTeC ADL Dash / Logg

Page 24 - CAN Cable

28 Installation ADL Setup Setup for the ADL is done in the ‘Inputs | Communications’ setup screen, on an unused CAN tab. Select a communications temp

Page 25 - Installation

MoTeC Dash Manager Software 29 Dash Manager Software Introduction The following is an overview of the main concepts of the Dash Manager software.

Page 26 - Display Care

30 Dash Manager Software The parallel port must be either an 8 bit bidirectional port or an ECP parallel port. Single directional parallel ports wil

Page 27 - External Buttons

MoTeC Dash Manager Software 31 Main Menu The main menu is used to access all of the features of the Dash Manager software. Click the mouse on on

Page 28 - Connecting to a MoTeC ECU

32 Dash Manager Software On line / Off line All changes to the ADL configuration are performed ‘Off Line’, ie without the PC communicating with the

Page 29 - Connection via CAN

MoTeC Dash Manager Software 33 After a new configuration has been defined, it should be saved with a meaningful name by selecting File | Save fro

Page 30

34 Dash Manager Software Changing the Configuration Once an existing configuration file has been opened, or a new one created the various parts of t

Page 31 - Dash Manager Software

MoTeC Dash Manager Software 35 To check the version of Dash Manager select Help | About M oTe C Dash Manager from the main menu. Configuration F

Page 32 - Mouse & Keyboard

36 Dash Manager Software Channels Channels are used to convey information between the various systems of the ADL. For example an input pin may feed

Page 33 - Button Bar (Toolbar)

MoTeC Dash Manager Software 37 Channel List M oTe C has defined an extensive list of channels. All systems within the ADL that generate values m

Page 34 - Configuration Files

2 Overview Overview Display The ADL display is a high contrast, high temperature, custom made LCD display. The display contains a Bar Graph, three

Page 35 - File Management

38 Dash Manager Software Predefining these properties makes the channels easy to use throughout the rest of the software, for example knowing the me

Page 36 - Versions and Updating

MoTeC Dash Manager Software 39 To expand a category click on the + sign next to the category name.

Page 37 - Configuration File Version

40 Dash Manager Software Search Method This method lists all channels in alphabetical order and allows a channel to be found either by typing the fi

Page 38 - Channels

MoTeC Dash Manager Software 41 RPM for 2 seconds. Note that this condition could also include a test for when the engine is greater than 500 RPM

Page 39 - Channel Properties

42 Dash Manager Software Tests A number of tests are provided to check the operation of the ADL, such as the Display Test. To run one of the tests s

Page 40 - Selecting Channels

MoTeC Windows Keyboard Use 43 Windows Keyboard Use This section gives details on how to use the keyboard with Windows applications. Main Menu Th

Page 41

44 Windows Keyboard Use Selecting an Item in a Window To access the various items in a window hold down the Alt key and press the key corresponding

Page 42 - Conditions Overview

MoTeC Windows Keyboard Use 45 Hold down the Alt key then press the underlined Letter ( S ), or navigate to the button using the Tab key then pres

Page 43 - Checking Operation

46 Windows Keyboard Use A list is used to select from a number of options. Hold down the Alt key then press the underlined Letter of the text above

Page 44 - Details Editor

MoTeC Windows Keyboard Use 47 Tree View A Tree View is used to select items from a hierarchical list Up Arrow = Move the cursor up (selects the

Page 45 - Windows Keyboard Use

MoTeC Overview 3 The operation of the bar graph can be different for each of the display modes (Race Practice and Warmup), this allows a lower ran

Page 46 - Using the Selected Item

48 Appendices Appendices Appendix A: General Specifications Physical Case Size ADL: 180.5 x 91.5 x 18.0 mm (7.1 x 3.6 x 0.7 inches) EDL: 194.5 x 9

Page 47 - Radio Buttons

MoTeC Appendices 49 Appendix B: Options Summary The following options are available : Standard I/O The ADL comes standard with the following I/O

Page 48 - 46 Windows Keyboard Use

50 Appendices 2M Memory Option 2 Mbyte of logging memory. 4M Memory Option 4 Mbyte of logging memory plus Fastest Lap and Burst Logging. 8M Memory Op

Page 49 - Tree View

MoTeC Appendices 51 Appendix C: Dash Manager Command Line Usage: dash.exe -c[connection] -d -x -l -e -t -s [config file name] [config file na

Page 50 - Appendices

52 Appendices -e (Optional) Perform a “Get Engine Log” operation. -t (Optional) Perform a “ Get Tell-tale Values” operation. -p (Optional) Perform

Page 51 - Appendix B: Options Summary

MoTeC Appendices 53 Appendix D: Input Characteristics Analog Voltage Inputs Suitable for : Potentiometers, Voltage output sensors & Variable

Page 52

54 Appendices Measurement Methods : Ratiometric, Absolute, Variable Resistance, Off/On Update Rate: 500 times / second Filter: 150Hz 1st order Calibr

Page 53 - Usage:

MoTeC Appendices 55 Pullup Resistor : 4700 ohms to 5V Voltage Range : 0 to 15V Positive Trigger Threshold : 3.5 V max Negative Threshold : 1.0 V

Page 54 - 52 Appendices

56 Appendices Maximum : 3.2 sec Speed Inputs Can be used in two modes : Hall or Magnetic. In Hall mode a 4700 ohm pullup resistor is connected to 5V

Page 55

MoTeC Appendices 57 Maximum : 32 msec Pulse Width 100 usec Measures pulse high time Resolution : 100 usec Maximum : 3.2 sec Speed Input Modes H

Page 56 - Lambda Inputs

4 Overview Centre Numeric Display The Centre Numeric display is incorporated to show the current gear but may be used for other purposes. Bottom Di

Page 57 - MoTeC Appendices 55

58 Appendices Analog Input Sampling The following specifies the order in which the Analog input channels are sampled and the time between samples. In

Page 58

MoTeC Appendices 59 Appendix E: Auxiliary Output Characteristics Output Type : Open Collector (Drives to ground) with weak pullup (10k ohms) to

Page 59 - Speed Input Modes

60 Appendices Appendix F: CAN Bus Specification CAN Bus Data Rate: 1Mbit/sec Terminating impedance and data cable impedance: 100 ohms: dictated by th

Page 60 - Analog Input Sampling

MoTeC Appendices 61 Appendix G: CAN Wiring - Multiple Device The CAN bus should consist of a twisted pair trunk with 100R (0.25Watt) terminating

Page 61 - MoTeC Appendices 59

62 Appendices Appendix H: CAN Wiring - Single Device When a single device is connected to the CAN bus then the wiring scheme shown below may be used

Page 62 - CAN Bus

MoTeC Appendices 63 Appendix J: ECU to ADL Wiring (RS232) The following details the methods for connecting the various M oTe C ECUs to the ADL

Page 63 - << CAN Bus >>

64 Appendices M48, M4 (pre M4e) and M8 The M48 & M8 and M4 (pre M4e) require the use of a CIM module or a PCI Cable to convert the logic level si

Page 64 - 5 Pin Connector Type:

MoTeC Appendices 65 Using a PCI Cable - Parallel Connection This method allows the PC to be connected without disconnecting the Computer Interfa

Page 65 - M800 / M880

66 Appendices Appendix K: Pin List by Function Pin Name Function Battery Power 7 BAT- Battery Negative 8 BAT+ Battery Positive Analog Volt Inputs

Page 66 - (PC Interface Cable)

MoTeC Appendices 67 41 AT7 Analog Temp Input 7 42 AT8 Analog Temp Input 8 Lambda Inputs 29 LA1+ Lambda Input 1 Positive 30 LA1- Lamb

Page 67 - MoTeC Appendices 65

MoTeC Overview 5 Warm Up The warm up display is used to display important engine sensor readings during engine warm up, eg, RPM, Battery Voltage

Page 68 - Analog Volt Inputs

68 Appendices 16 AUX8 Auxiliary Output 8 8V Sensor 62 8V Sensor 8V 5V Analog Sensor 18 5V Sensor 5V Analog Volt & Analog Temp 28 5V

Page 69

MoTeC Appendices 69 Spare 6 Spare Spare 68 Spare Spare 70 Spare Spare 77 Spare Spare

Page 70

70 Appendices Appendix L: Pin List by Pin Number Pin Name Function 1 AV15 Analog Voltage Input 15 2 AV16 Analog Voltage Input 16 3 AV17 Analo

Page 71 - MoTeC Appendices 69

MoTeC Appendices 71 45 AV1 Analog Voltage Input 1 46 AV2 Analog Voltage Input 2 47 AV3 Analog Voltage Input 3 48 AV4 Analog Voltage

Page 72 - 70 Appendices

72 Appendices Appendix M: Connector ADL Mating Connector Deutsch : AS6-20-35SN Wire Wire to suit connector : 22# Tefzel, Mil Spec : M22759/16-22 Cri

Page 73 - MoTeC Appendices 71

MoTeC Appendices 73 Appendix N: Wire Specifications M22759/16 Wire Ratings (For Various Wire Gauges) Insulation Material : Tefzel Conductor : Ti

Page 74 - Appendix M: Connector

74 Appendices Appendix P: Case Dimensions ADL

Page 75 - Wire Stripping Tool

MoTeC Appendices 75 EDL

Page 78 - 76 Notes

6 Overview Race The race display is normally used to display minimal information, eg RPM, Lap Time, Fuel Remaining or Laps Remaining. The bottom di

Page 80 - 78 Notes

MoTeC Notes 79

Page 81 - MoTeC Notes 79

MoTeC Overview 7 The alarms remain active until they are acknowledged, either by a driver activated switch or automatically after a defined peri

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